Clash Detection in Revit MEP: Tools, workflows, Real-world case study
In modern construction, project delays and rework are often caused by poorly coordinated MEP systems. This is why clash detection has become a critical part of BIM workflows, especially when using Revit for MEP design. Revit’s intelligent modelling capabilities help engineers identify conflicts at an early stage, ensuring a smoother installation process and reducing costly site issues. Combined with clash detection tools like Navisworks, the entire coordination workflow becomes more accurate, faster, and highly reliable.
Essential Tools Used for MEP Clash Detection
1. Revit MEP
Revit allows engineers to model detailed MEP systems with intelligence and accuracy. Built-in tools like Interference Check help identify element conflicts during design.
2. Navisworks Manage
Navisworks provides advanced clash detection, grouping, filtering, tolerance settings, and clash reports. It is the industry-preferred tool for final coordination.
3. BIM 360 / Autodesk Construction Cloud
Cloud-based coordination enables multiple teams to upload, compare, and resolve clashes in real time, speeding up communication and decision-making.
Standard Workflow for Revit MEP Clash Detection
Step 1: Model Creation in Revit
MEP teams develop accurate HVAC, electrical, fire protection, and plumbing models using Revit’s parametric tools.
Step 2: Export Models to Navisworks (NWC/NWD)
Files are exported using appropriate coordination settings for consistent geometry.
Step 3: Clash Setup in Navisworks Manage
Clashes are tested between:
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HVAC vs. Structure
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Electrical vs. Architecture
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Plumbing vs. Fire Fighting
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MEP vs. MEP Systems
Settings like hard clash, clearance clash, and duplicate tests improve accuracy.
Step 4: Review & Group Clashes
Clashes are categorised by location, floor, or system for easy tracking.
Step 5: Issue Assignment
Resolved using Autodesk BIM 360 or Navisworks clash viewpoints, assigning each issue to architects, engineers, or contractors.
Step 6: Model Updates in Revit
Teams revise elements, reroute services, or adjust elevations based on clash reports.
Step 7: Final Validation
A final clash test ensures the model is “clash-free” and ready for construction.
🏗 Real-World Case Study: Reducing 80% Rework in a Commercial Building Project
A leading construction company in the US partnered with Cadeosys for full MEP BIM coordination for a 12-story commercial building. During initial checks, Navisworks detected over 1,500 clashes, mostly involving HVAC ductwork intersecting with electrical cable trays and plumbing risers.
Challenges Identified:
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Congested ceiling areas
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Improper service elevation levels
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Incorrect routing of fire sprinkler lines
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Mismatched architectural openings
Cadeosys Workflow:
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Imported architectural, structural, and MEP models into Navisworks
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Grouped major clash sets by zone and system
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Coordinated weekly review meetings via BIM 360
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Updated Revit models with system rerouting and optimised clearance spaces
Outcome:
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80% reduction in site rework
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Faster installation time due to clash-free coordinated layouts
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Improved cost efficiency through early conflict resolution
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Delivered a final BIM model ready for fabrication and construction
This case proves how an efficient clash detection workflow saves time, cost, and avoids typical coordination delays.
Conclusion
Clash detection in Revit MEP is more than a design verification step; it is a powerful method to ensure constructability and prevent errors before they reach the site. With tools like Revit, Navisworks, and BIM 360, MEP teams can deliver highly coordinated, clash-free BIM models. Companies like Cadeosys continue to support global clients with accurate modelling, advanced clash detection, and seamless coordination workflows that improve project outcomes.
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